Make or Buy:

IMU Architectures for Reliable Robot Localisation


Accurate localisation is one of the most fundamental requirements in robotics. Whether a robot is navigating autonomously, stabilising motion, or coordinating manipulation tasks, it must continuously understand its orientation and movement in space. At the core of this capability lies the Inertial Measurement Unit (IMU) – typically combining a gyroscope, accelerometer and magnetometer.

The key decision teams face is whether to design an IMU solution themselves by selecting and calibrating individual sensors, or to buy a pre-integrated, validated IMU that reduces complexity and risk.


Unlocking Precision

degrees

per-hour gyroscope bias drift is achieved by ultra-high precision IMUs, compared to 3–10 degrees per hour for low-cost MEMS solutions, demonstrating the calibration and stability trade-off in custom vs integrated approaches.

Source: Advanced Navigation Boreas D90 Digital FOG Specifications

calibrated low-cost MEMS IMUs fused together can achieve equivalent accuracy to a single high-cost strategic-grade IMU, reducing long-term integration and validation risk through sensor fusion.

Source: MultiIMU Calibration and Fusion Study, TUM

A custom IMU design gives full control over sensor selection, placement and filtering algorithms. However, it also requires deep expertise in calibration, temperature compensation, bias correction and long-term drift handling. Small errors at this level quickly propagate into large localisation inaccuracies.

Pre-integrated IMUs encapsulate this complexity.[BE1] They combine multiple sensing elements, factory calibration and proven fusion models, delivering predictable behaviour across operating conditions. The trade-off is reduced flexibility – but significantly lower development risk and faster system validation.

This is less about sensor cost, and more about trust in long-term stability and repeatability.[BE2]

[BE1]Pre integrated IMUS often come with frame works, or algorithm examples of what to implement. Allowing you as a engineer to get up and running faster.

[BE2]Add something to emphasise the quality of the data in is essential for everything else, something like this:

This is less about sensor cost and more about trust in long-term stability and repeatability.

Garbage in is Garbage out, if you can't get valid and highly accurate data into your algorithms, then you have no chance of your algorithms working reliably and repeatably.


The Core Dilemma: IMU Strategy Comparison

Every robotics team faces a critical decision: build a custom solution from the ground up or leverage proven, modular platforms developed by others.

This is not a question of “Can we build it?” It’s a question of “Is building it the smartest, fastest and safest way to ship a reliable robotics system?”

Hardware

Software/ Algorithms

Effort (Time & Risk)


MAKE

IMU Strategy Comparison


  • Individual gyroscope, accelerometer and magnetometer selection
  • Custom PCB layout
  • Sensitivity to placement and mechanical noise

  • Custom sensor fusion, drift compensation and calibration routines
  • High tuning effort

  • High development and validation effort
  • Risk of drift and instability discovered late


BUY

Integrated IMU Solution


  • Integrated IMU with known alignment, characterised behaviour and defined operating envelope

  • Custom sensor fusion, drift compensation and calibration routines
  • High tuning effort


  • Reduced development time
  • Faster localisation bring-up
  • Lower long-term risk


Key Questions before Choosing

  1. How critical is long-term localisation accuracy for the application?
  2. Do we have in-house expertise for sensor fusion and drift compensation?
  3. How sensitive is the robot to temperature and vibration changes?
  4. Is predictable behaviour more important than fine-grained sensor control?

Featured Solutions

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